Texas Pocket Springs - Your Foundation for DIY Mattress Perfection

Written by Mohammed Aftab

Last Updated February 24, 2025

If you're into DIY mattresses, you've probably come across Texas Pocket Springs. They've been around since 1999, founded by Martin Wolfson, and have made a name for themselves in the bedding industry. Their specialty? Pocket coil units for mattresses and furniture—uniquely designed and well-built for comfort, support, and durability. With decades of experience and a constant push for innovation, they know their stuff when it comes to quality sleep.

In this article, we'll be covering all about Texas Pocket Springs. From their history and rise to their offerings and what enthusiasts think of them. We'll also go over how you can order from them and build your own DIY mattress. Read on!

Key Takeaways:

  • Texas Pocket Springs has been crafting high-quality pocket coil units since 1999, making them a go-to for DIY mattress builders.
  • Their patented QuadCoil technology ditches glue for better durability, stability, and eco-friendliness.
  • They offer customizable pocket coil units with different zones, gauges, and layouts to fit your exact sleep needs.
  • If you're into DIY mattresses, Texas Pocket Springs (or their Pocket Coil Store website) is where you get the best foundation for a solid night's sleep.
  • Their glueless design and use of recycled steel make them a great choice for eco-conscious sleepers who want both comfort and sustainability.
Texas Pocket Springs - Creating more durable innerspring mattresses with sustainable products and business model

About Texas Pocket Springs

Driven by a passion for improving existing practices, Martin Wolfson, a civil engineer, founded Texas Pocket Springs in Alvarado, Texas. The company's history dates back to Wolfson's experience in designing pocketed spring mattresses and the machinery to manufacture them.

Today, Texas Pocket Springs operates a 75,000-square-foot facility and produces belted pocket spring modules for bedding, furniture, and seating manufacturers. The company is widely known for its patented QuadCoil technology, which ultrasonically fuses two rows of pocketed springs to create a stable module, eliminating leaning coils and providing consistent support.

Glue free Quadcoil manufacturing process in factory - with machine and coils in upright position

QuadCoil - The Grail that Propelled Texas Pocket Springs

The QuadCoil's glue-free, butterfly-locking design, patented by Wolfson in 2000, is a key element in Texas Pocket Springs' success. It helped the company stand out from its competitors and is highly valued by mattress manufacturers and DIY enthusiasts.

It's also what we use in our DIY Hybrid Mattress With Latex, which combines 7-zone organic latex foam with 8 inches of QuadCoil® pocketed coils.

Key Features of QuadCoil Springs

→ Enhanced Stability: The fusion of two rows of coils eliminates leaning coils, resulting in a more consistent feel and superior support system.

→ Glue-Free Construction: The QuadCoil module is produced without glue, addressing concerns about softening in hot climates or becoming brittle in cold climates. The glue-free design also makes the unit fully recyclable.

→ Customization: The QuadCoil manufacturing process allows for pre-assembling pocket-spring modules into zoned mattress solutions customized for specific product requirements.

→ Reduced Motion Transfer: Encased coil mattresses work well for multiple sleepers, offering independent movement with minimal motion transfer.

→ Durability: The belted spring technology bands four coils together with a center seam, creating a durable QuadCoil module. The design ensures a totally functional innerspring for the life of the mattress.

→ No False Loft: Unlike conventional pocket coils with a top closing seam, the QuadCoil has a center seam, eliminating false loft.

→ Less Noisy Fabric: The patented technology eliminates the need to turn the coil in its pocket, allowing for the use of softer, more pliable, and less noisy fabric.

The QuadCoil design provides more surface area than a standard pocket coil unit. Texas Pocket Springs believes a well-built QuadCoil unit should not need multiple comfort layers on top. The company advocates for simplicity in mattress design to allow the pocketed coil to perform as intended. As of today, it holds over a dozen patents on pocketed coil design and assembly.

Texas Pocket Springs Product Line

Texas Pocket Springs offers a variety of pocket coil units and the machinery that makes them -

QUAD 5 Series

QUAD 5 Series from TPS - reducing stress and increased stability

5-zone ergonomic design for widespread support.

  • QUAD 5 ALL - The top-of-the-line 5-zone system, built for ultimate support and comfort, with reinforced coils wrapping the entire mattress for solid, all-around stability.
  • QUAD 5 SIDE - A premium 5-zone design with extra-strong coils along the sides, so you can sit or sleep near the edge without that dreaded sag.
  • QUAD 5 - A high-end 5-zone support system, offering targeted comfort and available in the innovative GLUELESS option for a cleaner, more durable build.

QUAD 3 Series

 

QUAD 3 Series

3-zone system for balanced support.

  • QUAD 3 ALL - One of their best-sellers, this 3-zone system provides zoned support and reinforced edges that keep the whole mattress feeling sturdy.
  • QUAD 3 SIDE - A 3-zone system with firmer coils along the sides, perfect if you want that extra edge support without a fully wrapped design.
  • QUAD 3 - A reliable 3-zone support system that’s also available GLUELESS, giving you strong support with a more eco-friendly approach.

QUAD 1 Series

Single-zone layout for uniform support.

Single-zone layout for uniform support.

  • QUAD 1 ALL -  A solid, standard option with reinforced coils surrounding the entire mattress, making sure your bed holds up over time.
  • QUAD 1 SIDE - A great everyday choice with edge support on both sides—plus, it comes in the GLUELESS version.
  • QUAD 1 - A straightforward, no-fuss support system that is available GLUELESS and has edge-to-edge layouts or foam encased ready, giving you options based on your setup.

QUAD MINI Series

QUAD MINI Series

A 2.5" ultra-premium comfort layer designed to mimic the conformance and pushback of latex.

  • QUAD MICRO+ ALL - Built with firmer coils around every side.
  • QUAD MICRO+ SIDE - Reinforced coils along the sides to keep the edges firm.
  • QUAD MICRO+ - A simple, standard option with no extra edge reinforcement.

Their product line includes a variety of spring heights, coil diameters, and wire gauges, with the ability to create custom innerspring units to meet specific customer requirements. So, no matter what kind of DIY mattress you want to make, just reach out to TPS, and they'll give it their best shot!

What DIY Mattress Enthusiasts Think

In 2023, Texas Pocket Springs recognized a gap in the DIY mattress market. Thus, The Pocket Coil Store was born to cater specifically to DIY mattress lovers. This expansion from Texas Pocket Springs has been successful, with positive feedback flowing in from just about everywhere.

DIY mattress builders appreciate Texas Pocket Springs for the quality and performance of their pocket coil units. The QuadCoil design, in particular, is praised for its stability and lack of coil lean. DIY-ers also value the company's ability to customize coil systems to meet their specific needs.

A DIY mattress enthusiast on Reddit highlighted the benefits of using Texas Pocket Springs QuadCoil, noting that even the 15.5 gauge version was firmer than other coils they had tried. They praised the edge support provided by the 13.5 gauge QuadCoils. The user also mentioned the availability of glueless versions with full perimeter support.

Some users even tested it out in action with our DIY Hybrid Mattress and reported encouraging results, which were further backed by the commenters.

Turmerry DIY Hybrid Mattress Reddit Post

Getting Started With Texas Pocket Springs as a Customer

To get started with Texas Pocket Springs for your DIY mattress project -

  1. Visit the Website: Check out Texas Pocket Springs' Product Page to find what you need and place your order. You can also check out their online store, Pocket Coil Store, which offers a range of pocket coil units and related products.
  2. Contact Them Directly: You can contact Texas Pocket Springs through their website for custom setups or specific requirements.
  3. Explore Options: Determine the size, gauge, and configuration of the pocket coil unit that fits your mattress design and comfort preferences.
  4. Consider Firmness: If you weigh over 230 lbs, consider a firmer 13.5-gauge or 14.75-gauge coil spring. If you are of average weight or lightweight, the 15.5-gauge coil should work well.
  5. Check Lead Times: Orders may be made on demand, resulting in a 1-2 week lead time.

And that's pretty much it! You visit their online store, research what you need, place your order, and wait for it to arrive. If you want some help with discovering which coil to choose, you can visit the Mattress Underground forum or the Mattress Mod subreddit. Both are great places to interact with those who have a keen eye on everything mattress-related.

latex mattress

Beyond Pocket Coil Units: Other Components for Your DIY Mattress

Besides pocket coil units, you'll need a few other materials to complete your DIY mattress. And if you're looking for something detailed regarding these components, check out our DIY Mattress Guide.

Here's a more compressed version for quick viewing -

Comfort Layer(s)

Comfort Layer

These are the plush top layers that give your mattress its cushioning and contouring feel. Whether you prefer the sink-in softness of memory foam, the responsive bounce of latex, or the balanced feel of polyfoam, this layer sets the tone for comfort.

Transition Layer(s)

Transition Layer

Think of this as the middleman between the soft comfort layers and the firmer support core. It helps create a smooth shift in firmness, preventing you from feeling like you’re sinking straight into the coils or base layer. Transition layers can either be foam or spring, depending on what you prefer.

Support Core

Support Core

Being the backbone of the mattress, it's usually made of pocket coils for airflow and responsiveness. If you want extra stability, a high-density foam base underneath can help reinforce the structure and prevent sagging over time.

Mattress Cover

Mattress Cover

The finishing touch that holds everything together. A zippered mattress cover makes assembly and adjustments easier, while materials like cotton, bamboo, or wool can add breathability, softness, and even temperature regulation.

Extra Bedding

Extra Bedding

The right extras can take your mattress to the next level. A mattress protector helps keep things clean and extends the life of your bed, while a mattress topper can add an extra layer of softness or support. Don’t forget quality sheets, blankets, comforters, and pillows—they make all the difference in how good your sleep feels.

natural and organic latex mattress topper

To Conclude

Once, comfortable mattresses used to be a sign of wealth, where commoners slept on hay while the well-off Romans stuffed their beds with wool, feathers, and the like. Now, it has become a sign of those who prioritize good sleep, no matter how rich or poor they are. DIY Mattresses tread that fine line between comfort and wealth - and Texas Pocket Springs are ensuring you're veering more towards affordable comfort rather than wealthy discomfort. Check them out if you're building your own mattress. You can't go wrong with such a solid foundation!

And if you need a DIY mattress with parts already selected, you can always give our DIY Hybrid Mattress a whirl. It comes with a 120-day risk-free trial period so you can get to understand your mattress on a deeper level. Cheers, and good luck!

FAQs

1. What is a pocket coil?

A pocket coil is an individually wrapped spring encased in fabric, allowing it to move on its own instead of being connected to other coils. This design helps the mattress contour to your body, reduces motion transfer (so you don’t feel your partner tossing and turning), and provides targeted support where you need it most. It’s a big upgrade from traditional innerspring mattresses, which use interconnected coils that can create pressure points and uneven support.

2. What is QuadCoil technology?

QuadCoil technology is a patent from Texas Pocket Springs that involves fusing two rows of pocketed springs together. Its design is shaped like a butterfly, and it's made glue-free. A lot of mattress manufacturers and DIY mattress enthusiasts prefer it because of its benefits, such as enhanced stability, reduced coil lean, motion isolation, no coil migration, noiseless fabric, and no false loft.

3. Can I order custom pocket coil units?

Yes, Texas Pocket Springs can produce custom innerspring units with varying zones, coil heights, and gauges.

4. Are Texas Pocket Springs products eco-friendly?

Yes, Texas Pocket Springs offers eco-friendly options, including innerspring units made with recycled steel and organic fabric.

In 2016, Wolfson developed the GlueLess Innerspring Assembler, a first-of-its-kind system that uses strong thermally welded bonds instead of glue to create a more durable, stable pocket spring. Furthermore, 96% of the steel used for their springs is recycled, and since 2017, they have gone glueless for all their innersprings.

In 2020, Wolfson mentioned to BedTimes Magazine how he has been working hard on pivoting toward more sustainable and truly recyclable products.

5. Where can I purchase Texas Pocket Springs products?

You can purchase their products through their online store, The Pocket Coil Store, or by contacting them directly from their main website - Texas Pocket Springs.

natural and organic pillows

Related blog posts:

1. What Is a Hybrid Mattress?

What is a hybrid mattress

2. Latex vs. Innerspring Mattress

Latex vs Innerspring Mattresses

3. Organic Latex Mattress Brands

Organic Latex Mattress Brands

4. How Much Does a Mattress Cost?

How Much Does a Mattress Cost?

5. Bed Frame Sizes

Bed Frame Sizes

Disclaimer: What is said in this article has been referenced from multiple sources and is intended only for educational and informational purposes. Please note that no content in this article is a substitute for professional advice from a qualified doctor or healthcare provider. Always consult an experienced doctor with any concerns you may have regarding a health condition or treatment, and never disregard any medical suggestions or delay in seeking treatment because of something you read here.

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